Scratch-Resistant Polycarbonate Sheets are a specialized type of polycarbonate material that has been engineered to exhibit enhanced resistance to scratches and surface abrasions. Here's a more detailed explanation of what they are:
Polycarbonate Material:
Scratch-resistant polycarbonate sheets are made from the same base polycarbonate resin as regular polycarbonate sheets.
However, they have been formulated or treated with additional additives or coatings to improve their scratch-resistant properties.
Scratch Resistance:
The key feature of scratch-resistant polycarbonate sheets is their ability to resist the formation of visible scratches, scuffs, and other surface blemishes.
This is achieved through the use of specialized hardcoatings, surface treatments, or reinforced polycarbonate compositions that increase the material's surface hardness and resistance to abrasion.
Availability and Customization:
Scratch-resistant polycarbonate sheets are available from various manufacturers in a range of thicknesses, sizes, and custom options to meet specific design requirements.
Some manufacturers may also offer additional features, such as UV protection or anti-glare properties, to further enhance the performance of the sheets.
Name
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Scratch Resistant Polycarbonate Sheet
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Thickness
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1.8, 2, 3, 4, 5, 8,10,15,20, 30mm (1.8-30mm)
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Color
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Transparent, white, opal, black, red, green, blue, yellow, etc. OEM color OK
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Standard size
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1220*1830, 1220*2440, 1440*2940, 1050*2050, 2050*3050, 1220*3050 mm
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Certificate
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CE, SGS, DE, and ISO 9001
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Surface Hardness
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2 H to 4 H
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MOQ
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2 tons, can be mixed with colors/sizes/thickness
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Delivery
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10-25 days
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Choose us, and we promise to do everything needed to ensure a successful and satisfactory working partnership. The 4 reasons set out below will give you an insight into our advantages.
Improved Appearance Retention
The scratch-resistant properties help maintain the original smooth and glossy appearance of the polycarbonate surface over time.
Scratch-resistant polycarbonate sheets are more resistant to surface damage, which can extend the useful life of the material.
The reduced susceptibility to scratches makes the surface easier to clean and maintain.
This makes them suitable for applications where high light transmission and visibility are important, such as in display windows, lenses, and screens.
Electronics and Display Industry:
- Protective covers and screens for mobile devices, laptops, and tablets
- Displays and touch screens for industrial and commercial equipment
- Protective enclosures and housings for electronic devices
Automotive and Transportation:
- Interior trim, dashboards, and consoles
- Headlight and taillight lenses
- Instrument clusters and display panels
Medical and Laboratory Equipment:
- Protective shields and enclosures for medical devices
- Instrument housings and protective covers
- Laboratory equipment and workstations
Sports and Leisure:
- Protective eyewear and face shields
- Sporting goods and equipment
- Outdoor signage and displays
Aerospace and Defense:
- Cockpit and cabin windows
- Instrument panels and control covers
- Protective enclosures for military and defense applications
Industrial Equipment and Machinery:
- Covers, guards, and panels for industrial machinery
- Protective shields and screens for manufacturing environments
Cutting:
- Cutting to Size: Polycarbonate sheets can be cut to the desired size using various methods, such as:
- Circular saws or table saws with fine-toothed blades designed for plastics
- CNC (Computer Numerical Control) routers or laser cutters for precise, custom shapes
- Manual scoring and snapping for simple straight-line cuts
Trimming and Edging:
- Edge Finishing: The edges of the cut polycarbonate sheets can be finished using techniques like:
- Grinding or sanding to smooth the edges
- Applying edge treatments, such as decorative edge moldings or polished edges
Drilling and Punching:
- Holes and Openings: Polycarbonate sheets can be drilled or punched to create holes, slots, or other openings as required for the application.
- Specialized drill bits and punches designed for plastics are typically used to prevent cracking or chipping.
Thermoforming:
- Complex Shapes: Polycarbonate sheets can be thermoformed into various three-dimensional shapes, such as curved or contoured panels, using specialized molds and heating equipment.
- This process allows for the creation of custom-shaped parts from flat sheets.
Production Process for Scratch-Resistant Polycarbonate Sheets
The manufacture of scratch-resistant polycarbonate sheets involves a specialized process to enhance the surface durability and abrasion resistance of the material. The key steps in this production process are as follows:
Raw Material Preparation:
The primary raw material is polycarbonate resin, which provides the base material for the sheets.
Scratch-resistant additives, such as hard inorganic particles or specialized coatings, are also carefully measured and prepared for incorporation into the polycarbonate.
Compounding:
The polycarbonate resin and scratch-resistant additives are fed into a high-intensity mixer or extruder, where they are thoroughly blended and homogenized.
This compounding process ensures a uniform distribution of the scratch-resistant additives throughout the polycarbonate matrix.
Extrusion:
The compounded polycarbonate material is then fed into a specialized extruder equipped with precise temperature and pressure controls.
The extruder melts and forces the polycarbonate compound through a die, shaping it into a continuous sheet or film.
Surface Treatment:
Depending on the specific scratch-resistant technology used, the extruded polycarbonate sheet may undergo an additional surface treatment process.
This can involve the application of a protective coating, either through a separate coating step or an in-line coating process integrated into the extrusion line.
Colors & Logo can be customized.
BSCI & ISO9001 & ISO, RoHS.
Competitive price with high quality.
10 years of quality assurance
Inspire Creative Architecture with MCLpanel
MCLpanel is professional in polycarbonate production, cut, package and installation. Our team always helps you find the best solution.
Shanghai MCLpanel New Materials Co., Ltd. is a comprehensive enterprise focusing on the PC industry for nearly 15 years, engaged in the research and development, production, sales, processing and service of polycarbonate polymer materials.
We have a high-precision PC sheet extrusion production line, and at the same time introduce UV co-extrusion equipment imported from Germany, and we use Taiwan's production technology to strictly control the production process to ensure product quality. At present, the company has Established long-term and stable cooperative relations with famous brand raw material manufacturers such as Bayer, SABIC and Mitsubishi.
Our product range covers PC sheet production and PC processing. PC sheet includes PC hollow sheet, PC solid sheet, PC Frosted sheet, PC Embossed sheet, PC diffusion board, PC flame retardant sheet, PC hardened sheet, U lock PC sheet, plug-in pc sheet, etc.
Our factory boasts cutting-edge processing equipment for polycarbonate sheet production, ensuring precision, efficiency, and high-quality results.
Our polycarbonate sheet manufacturing facility sources high-quality raw materials from trusted international suppliers. The imported materials ensure the production of premium polycarbonate sheets with excellent clarity, durability, and performance.
Our polycarbonate sheet manufacturing facility ensures smooth and reliable transportation of finished products. We work with trusted logistics partners to handle the efficient and secure delivery of our polycarbonate sheets. From packaging to tracking, we prioritize the safe and timely arrival of our high-quality products to our customers worldwide.
Your vision drives our innovation. If you need something beyond our standard catalogue, we’re ready to turn your ideas into reality. Our team ensures that your specific design requirements are met with precision.
1
Are you still a factory?
A: Yes, we are manufacturer located in Shanghai, China, welcome to visit our factory
2
How to get a sample before placing an order?
A: Regular samples are free, special samples must pay a basic sample fee, and the sample freight is paid by the customer.
3
What will happen in the event of a fire?
A: Fire safety is one of polycarbonate's strong points. Polycarbonate sheeting is flame retardant so they are often incorporated in public buildings.
4
Are polycarbonate sheets bad for the environment?
A: Using a very recyclable and sustainable material and 20% renewable energy, polycarbonate sheets do not emit toxic substances during combustion.
5
Can I install polycarbonate sheets myself?
A: Yes. Polycarbonate sheets are particularly user-friendly and very light, be sure to protect the construction of the organizers of the film print to understandclearly explained to the operator, with particular attention to the criteria which faces outward. Must not be installed wrong.
6
Do you accept special orders?
A: Yes, we accept customized products.
Company Advantages
· Mclpanel solid polycarbonate roof panels is manufactured by our workers with a good understanding of the high quality raw materials.
· The product is examined to make sure that it is free from flaws.
· Shanghai mclpanel New Materials Co., Ltd. provides opportunities for growth and development to our partners.
Company Features
· Shanghai mclpanel New Materials Co., Ltd., as an enterprise specializing in producing solid polycarbonate roof panels, enjoys high popularity among the market.
· Shanghai mclpanel New Materials Co., Ltd. has technical personnel who are all highly educated.
· We continually strive to maintain our values and improve our training and knowledge to strengthen our leadership in the solid polycarbonate roof panels industry and our relationships with our customers and partners.
Application of the Product
Mclpanel's solid polycarbonate roof panels can play an important role in various fields.
Since the establishment, Mclpanel has always been focusing on the R&D and production of Polycarbonate Solid Sheets,Polycarbanote Hollow Sheets,U-Lock Polycarbonate,plug in polycarbonate sheet,Plastic Processing,Acrylic Plexiglass Sheet. With strong production strength, we can provide customers with personalized solutions according to customers' needs.