Clear scratch resistant polycarbonate sheet with surface hardness 2H to 4H
Scratch-Resistant Polycarbonate Sheets are a specialized type of polycarbonate material that has been engineered to exhibit enhanced resistance to scratches and surface abrasions.
Product name: Scratch Resistant Polycarbonate Sheet
size: 1050mm*2050mm、1220mm*2440mm or Customized
Thickness: 2mm 3mm 5mm 8mm 10mm 20mm 30mm
Color: Clear, Opal, Blue, Lake Blue, Green, Bronze, or Customized
Surface Hardness: 2H to 4H
Product Description
Scratch-Resistant Polycarbonate Sheets are a specialized type of polycarbonate material that has been engineered to exhibit enhanced resistance to scratches and surface abrasions. Here's a more detailed explanation of what they are:
Polycarbonate Material:
Scratch-resistant polycarbonate sheets are made from the same base polycarbonate resin as regular polycarbonate sheets.
However, they have been formulated or treated with additional additives or coatings to improve their scratch-resistant properties.
Scratch Resistance:
The key feature of scratch-resistant polycarbonate sheets is their ability to resist the formation of visible scratches, scuffs, and other surface blemishes.
This is achieved through the use of specialized hardcoatings, surface treatments, or reinforced polycarbonate compositions that increase the material's surface hardness and resistance to abrasion.
Availability and Customization:
Scratch-resistant polycarbonate sheets are available from various manufacturers in a range of thicknesses, sizes, and custom options to meet specific design requirements.
Some manufacturers may also offer additional features, such as UV protection or anti-glare properties, to further enhance the performance of the sheets.
product parameters
|
Name |
Scratch Resistant Polycarbonate Sheet |
|
Thickness |
1.8, 2, 3, 4, 5, 8,10,15,20, 30mm (1.8-30mm) |
|
Color |
Transparent, white, opal, black, red, green, blue, yellow, etc. OEM color OK |
|
Standard size |
1220*1830, 1220*2440, 1440*2940, 1050*2050, 2050*3050, 1220*3050 mm |
|
Certificate |
CE, SGS, DE, and ISO 9001 |
|
Surface Hardness |
2 H to 4 H |
|
MOQ |
2 tons, can be mixed with colors/sizes/thickness |
|
Delivery |
10-25 days |
PRODUCT advantage
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Product application
Electronics and Display Industry:
- Protective covers and screens for mobile devices, laptops, and tablets
- Displays and touch screens for industrial and commercial equipment
- Protective enclosures and housings for electronic devices
Automotive and Transportation:
- Interior trim, dashboards, and consoles
- Headlight and taillight lenses
- Instrument clusters and display panels
Medical and Laboratory Equipment:
- Protective shields and enclosures for medical devices
- Instrument housings and protective covers
- Laboratory equipment and workstations
Sports and Leisure:
- Protective eyewear and face shields
- Sporting goods and equipment
- Outdoor signage and displays
Aerospace and Defense:
- Cockpit and cabin windows
- Instrument panels and control covers
- Protective enclosures for military and defense applications
Industrial Equipment and Machinery:
- Covers, guards, and panels for industrial machinery
- Protective shields and screens for manufacturing environments
custom to size
Cutting:
- Cutting to Size: Polycarbonate sheets can be cut to the desired size using various methods, such as:
- Circular saws or table saws with fine-toothed blades designed for plastics
- CNC (Computer Numerical Control) routers or laser cutters for precise, custom shapes
- Manual scoring and snapping for simple straight-line cuts
- Cutting to Size: Polycarbonate sheets can be cut to the desired size using various methods, such as:
Trimming and Edging:
- Edge Finishing: The edges of the cut polycarbonate sheets can be finished using techniques like:
- Grinding or sanding to smooth the edges
- Applying edge treatments, such as decorative edge moldings or polished edges
- Edge Finishing: The edges of the cut polycarbonate sheets can be finished using techniques like:
Drilling and Punching:
- Holes and Openings: Polycarbonate sheets can be drilled or punched to create holes, slots, or other openings as required for the application.
- Specialized drill bits and punches designed for plastics are typically used to prevent cracking or chipping.
Thermoforming:
- Complex Shapes: Polycarbonate sheets can be thermoformed into various three-dimensional shapes, such as curved or contoured panels, using specialized molds and heating equipment.
- This process allows for the creation of custom-shaped parts from flat sheets.
Production Process for Scratch-Resistant Polycarbonate Sheets
The manufacture of scratch-resistant polycarbonate sheets involves a specialized process to enhance the surface durability and abrasion resistance of the material. The key steps in this production process are as follows:
Raw Material Preparation:
The primary raw material is polycarbonate resin, which provides the base material for the sheets.
Scratch-resistant additives, such as hard inorganic particles or specialized coatings, are also carefully measured and prepared for incorporation into the polycarbonate.
Compounding:
The polycarbonate resin and scratch-resistant additives are fed into a high-intensity mixer or extruder, where they are thoroughly blended and homogenized.
This compounding process ensures a uniform distribution of the scratch-resistant additives throughout the polycarbonate matrix.
Extrusion:
The compounded polycarbonate material is then fed into a specialized extruder equipped with precise temperature and pressure controls.
The extruder melts and forces the polycarbonate compound through a die, shaping it into a continuous sheet or film.
Surface Treatment:
Depending on the specific scratch-resistant technology used, the extruded polycarbonate sheet may undergo an additional surface treatment process.
This can involve the application of a protective coating, either through a separate coating step or an in-line coating process integrated into the extrusion line.
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